Controls

Controls for High Performance Rooftops

There was a time that HVAC rooftop units operated without an onboard digital controller. However, with new high-performance standards, that time has come and gone. Digital controls are more reliable, more accurate, and with the right software, enhance the performance and efficiency of these critical building assets. Robust, fine-tuned controls are especially important for HVAC products designed to bring in high amounts of outdoor air. Introducing, treating, and distributing ventilation air means that the controller needs to be programmed to anticipate and respond to widely varying conditions. From a cold winter day at 0 °F with little moisture, to a hot, humid summer day at 90 °F and an 82 °F dewpoint, control sequences must be capable of responding to any condition by activating the appropriate operating mode. 

Dehumidification Key for High Outdoor Air Units

There are many control platforms with abundant input/output points and programmed operating sequences. However, there is wide variation in the quality and support associated with the control sequences embedded in these controllers. Pre-programmed sequences that have been tested and proven offer the most reliable equipment operation. Specifically, the availability of a flexible, fine-tuned dehumidification sequence is critical to creating and maintaining proper space conditions. HVAC equipment is often controlled to maintain only the desired space temperature, which when coupled with high humidity levels, does not create a comfortable environment. Instead, look for a dehumidification sequence that can consistently deliver cool, dry air to the space to maintain both space temperature and relative humidity set points.

Several criteria can trigger dehumidification mode. Determining the correct trigger depends on the application and can be the difference between maintaining consistent space conditions (proactive) versus playing catch up to attain the desired space conditions (reactive).
Dehumidification Sequence
Example psychometric chart. Dehumidification design day DB/WB 83.7 Farenheit/76.6 Farenheit, Dehumidifcation DX Coil Setpoint 50 Farenheit, Desired space conditions 75 Farenheit/50% RH

Potential Dehumidification Mode Triggers

Outdoor Dewpoint

  • Often used on units providing a high ratio of outdoor air
  • Units proactively enter dehumidification mode

 

Inside RH or Dewpoint

  • Oten used on units providing a lower ratio of outdoor air
  • Reactive to existing conditions

 

Inside RH/Dewpoint and/or Outdoor Dewpoint

  • Sensors measure and compare indoor/outdoor conditions to set point
  • Dewpoint is more about occupant comfort
  • Relative humidity is more about potential to grow mold
  • This approach enables the unit to manage dew point for space comfort while keeping the space RH below "mold-growing" levels

Unit Controls Impact Energy Efficiency

Well maintained equipment, operating within design parameters in a tightly managed building, is the best path to lower energy costs. However, there are several control sequences that can aid in improving building efficiency, especially in buildings that have varying occupancy loads.
Single Zone VAV Sequence of Operation
Chart for heating load and cooling load showing Discharge Tempoerature Setpoint between 55 and 95 Farenheit, Percent Airflow from 0% to 100%
Single Zone VAV is a control strategy used in air handling equipment that serves a single HVAC zone or space. This sequence keeps the unit supply fan operating at the lowest possible speed while varying the discharge air temperature to meet desired space conditions. Energy savings come from reduced fan, cooling, and heating energy consumption at part load conditions.
Demand Control Ventilation and Economizer
Chart showing Control: Demand-Controlled Ventilation 5-25% OA, OA Damper % Open from 0 to 100, OA Temperature from 0 to 120 Farenheit, OA mix with RA to maintain SA set point
Demand Control Ventilation is a control strategy that reduces outdoor airflow below the design ventilation rate when there are few or no occupants in a particular space. Occupancy is determined by using a carbon dioxide sensor located in the space or a return air duct.

 

 

Advanced User Interface Makes Controllers Easy to Use

Even with reliable, stand-alone control sequences, building operators still need a window into how the equipment is performing for both daily operations and troubleshooting. A menu-based, handheld keypad is frequently used to access data in the controller, although navigating through these menus can be difficult and time-consuming.
Which Do You Prefer?
Valent Controller Laptop Comparison
An alternative that greatly enhances usability is an embedded web page. Some HVAC equipment manufacturers now include a pre-programmed, unit-specific web page in the unit controller that can make evaluating setpoints, temperatures, alarms, trends, and detailed diagnostic data quick and easy. Previously this kind of comprehensive information was only available to technicians, at the HVAC unit, using gauges. A web user interface is often an invaluable tool, if only for its viewability advantages.  
Learn More About Valent's Control Solutions
Controls Web UI Brochure Control Sequences Datasheet Web User Interface (Web UI) Datasheet